Schulz 1000 (I)

1000_l-30585

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Industrial brewery SCHULZ 1000 liters

Industrial brewery Schulz 1000 it’s great solution for starting your own brewing business. Performance of this set is 1,000 liters of wort per brew. Schulz 1000 consists of: kettle (4 vessel), cooling compartment, fermentation room and additional equipment. 4-vessel kettle will allow you to increase the number of brews per day and thus increase the volume of beer. You can buy brewing equipment set Schulz 1000 and get more information by making request on our website.

Technical specifications of brewery SCHULZ 1000I:

IndexValue
1.Capacity at 8 CCT, maturation 21 days 22850 l/month; 760 l/day
2.Area128 m²
3.Power consumption, kW204 kW; 380V; 50Hz
4.Water consumption92,0 m³/month; 3,06 m³/day
5.Sewerage68,5 m³/month; 2,26 m³/day

Equipment set of brewery Schulz 1000I:

Equipment identificationQuantity
1.Malt Mill1 pc.
2.Mash Tun1 pc.
3.Lauter Tun1 pc.
4.Brew kettle1 pc.
5.Whirlpool1 pc.
6.Pipe line and isolation valve of brew kettle (including hop separator)1 set
7.Steam generator2 pc.
8.Brew kettle pumps4 pc.
9.Operating platform1 pc.
10.Control panel №1 (brew kettle)1 pc.
11.Hot water container1 pc.
12.Pump of hot water container1 pc.
13.Wort saturation system1 pc.
14Plate heat exchanger1 pc.
15.CCT8 pc.
16.Control panel №1 (CCT)1 pc.
17.Cooling unit1 pc.
18.Cooling pump2 pc.
19.Automation cooling system (solenoid-operated valve, temperature sensor)1 set
20.Mobile CIP-pump1 pc.
21.Minilab and brewer set1 set
22.Fermentation room hoses1 set
23.Keg-washer1 pc.
24.Bottling device1 pc.

* Water cleaning equipment are not in the set

Why SCHULZ for a thousand liters?

High quality of welding seam

Polishing steel to a mirror finish

Mandatory test before shipment to a customer

1

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Malt Mill

Two-roller malt mill is designed for grinding of malt. It has a storage bin capacity of 16 liters, the ability to adjust the bite between the rollers. Rotation of the rollers carried out by belt gearing, driven by an electric motor. Power consumption: 0.75 kW, 380V, 50 Hz.

Mash Tun

It is designed for mashing and boiling of wort with hops. It has a mixing machine, driven by an electric motor (P = 1.1 kW, 380V). The device has heating steam jacket which covers the lower part of the device and its bottom. Mash Tun is thermally insulated with urethane plastic foam. Temperature sensor located in the cylindrical part of the apparatus. Operating volume of the machine is 1000 liters, total - 1250 liters.

Lauter Tun – Whirlpool

It is intended for filtration of mash - separation of its solid (grains) and liquid (wort) phases. Also, this unit is designed for separation of hot break. Filtration is carried out through removable sieve, consisting of several individual segments. It’s also has a ripper, driven by an electric motor (P = 1.5 kW, 380V). The device is thermally insulated with urethane plastic foam. The apparatus has a rectangular hatch in the cylindrical part for unloading grains. Operating volume of the machine is 1000 liters, total - 1250 liters.

Steam generator

Electrical anodic steam generator is intended to heat mash tun with superheated steam.

Productivity: up to 120 kg of steam / h

Power Consumption: 84 kW, 380V , 50 Hz

Pumps

Wort pump

It’s intended for pumping of mash and wort between devices of brewing line (mash tun and lauter tun – whirlpool) at different stages of brewing process and pumping the finished cold hopping wort into CCT for fermentation.

Power consumption: 0.75 kW, 380V, 50 Hz. Capacity: up to 8 m³ / h.

Cooling pumps

Cooling pump №1 is intended for circulation of refrigerant coolant solution from the collecting tank for cooling in the refrigeration aggregate.

Power consumption: 0.75 kW, 380V, 50 Hz Productivity of 4m³ / hour. Head up of 40 m.

Cooling pump №2 is intended for supplying CCT and heat exchanger with refrigerant coolant from the collecting tank.

Power consumption: 0.75 kW, 380V, 50 Hz Productivity of 8m³ / hour. Head is up of 30 m.

Hot water tank pump

Hot water tank pump made for a circulation of hot water and feeding in to brewing part. Power Consumption: 0,75 kW,380V,50Hz. Productivity up to  4m³ / hour. Water pressure up to 40m.

Saturation system of the wort with sterile air system

System consist of : aeratoe (saturation candle) DN32, system of sterile filters (5 levels of air cleaning) and oil free compressor.Volume of compressor’s receiver 24 PRessure 8 bar.Productivity 100l/min. Power consumption:  1,5 kW, 220V, 50 Hz.

Control panel №1 (brewing line)

Control panel №1 is intended for control of all brewing processes, namely: on/off engines of mash tun and lauter tun – whirlpool, wort pump and operation of refrigeration system in automatic mode. Device chassis is made of stainless steel. There are temperature control devices on the front panel: temperature control of mash tun , temperature of coolant (propylene glycol) and temperature of wort after colling. Also control panel №1 has two frequency converters – engine of wort pump and engine of lauter tun – whirlpool.

Boiler

Boiler is intended for heating water to T = 78 ° C, which is used to cover the sieve before filtration in lauter tun (deaeration of space beneath the sieve) and washing of grains. The volume is 700 liters.

Heatig by TH (3 p. 4,5 kW each)

Power consumption: 13.5 kW, 220 V, 50 Hz.

Plate heat exchanger

It’s double circuit plate heat exchanger. It is intended for cooling of wort before it pumping into CCT for fermentation. The cooling in the primary circuit is carried out with cold water and with the refrigerant in the second one.

CCT

Cylindrical-conical tank (CCT) is intended for fermentation and after-fermentation processes, and it also can be used as storage tanks for finished beer. It has a helical cooling system. Refrigerant - 40% propylene glycol. The device is thermally insulated with urethane plastic foam. Cylindrical-conical tank has a hatch in the upper cap. Temperature sensor is located in the cylindrical part. It also has 3 nipples – nipple for getting beer sample, nipple for dumping of yeast and nipple of CO2.

Dowel machine with pressure gauge is situated on the CO2 nozzle. At the top of the device is installed cleaning head (CIP).

The working volume of the unit is 2000 l, total - 2400 l.

Control panel №2 (cylindrical-conical tank)

Control panel №2 (cylindrical-conical tank) is intended for automatic temperature control in CCT with the help of controllers that are located on the front panel. The framework of control panel is made of stainless steel. Power consumption 1.0 kW, 220V

Cooling unit

Cooling unit is intended for cooling of refrigerant solution, which cools is in turn the second circuit of heat exchanger and cylindrical-conical tank. Freon R134a kW is a compressor-condensing unit, mounted on the frame. It has all the necessary protection and automation systems: flow relay, pressure relay and crankcase heater.

Power consumption: 4.5 kW, 380V, 50 Hz. Cooling capacity 9.0 kW

Mobile CIP-Unit

It is intended for CIP-washer for cylindrical-conical tank. Power consumption: 0.75 kW, 380V, 50 Hz. Capacity up 4m³ / hour. Head is up to 40 m.

Mini Lab and Brewer’s set

Mini Lab includes:

  • refractometer
  • alcoholometer
  • dropper for iodine

The Brewer’s set includes:

  • Technological spanner for connecting thread
  • Ladle for sampling
  • Scoop for unloading the grains

Keg Washer

Device is designed for washing kegs of 30 and 50 liters.. Consists of two departments,100l. Volume each,each has an automatic maintaining of desired temperature(heating by TH),pump, control panel,which are mounted on support frame.Has a union for connecting steam generator,for sterilizing of kegs by steam.Power Consumption 4,5 kW,380V. Productivity 12 kegs/hour

 

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