Industrial brewery SCHULZ 2500 liters
Industrial brewery Schulz 2500 is the beginning of your own brewing business. Performance of this set is 2500 liters of wort per brew. Schulz 2500 consists of: kettle (4 vessel), cooling compartment, fermentation room and additional equipment. 4-vessel kettle will allow you to increase the number of brews per day and thus increase the volume of beer. Each project is individually designed, based on customer’s requirements.
Technical specifications of brewery SCHULZ 2500:
|1.||Capacity at 8 CCT, maturation 21 days||57145 l/month; 1900 l/day|
|3.||Power consumption, kW||410 kW; 380V; 50Hz|
|4.||Water consumption||230,1 m³/month; 7,65 m³/day|
|5.||Sewerage||171,28 m³/month; 5,65 m³/day|
Equipment set of brewery SCHULZ 2500:
|1.||Malt Mill||1 pc.|
|2.||Mash Tun||1 pc.|
|3.||Lauter Tun||1 pc.|
|4.||Brew kettle||1 pc.|
|6.||Pipe line and isolation valve of brew kettle (including hop separator)||1 set|
|7.||Steam generator||2 pc.|
|8.||Brew kettle pumps||4 pc.|
|9.||Operating platform||1 pc.|
|10.||Control panel №1 (brew kettle)||1 pc.|
|11.||Hot water container||1 pc.|
|12.||Pump of hot water container||1 pc.|
|13.||Wort saturation system||1 pc.|
|14.||Plate heat exchanger||1 pc.|
|16.||Control panel №1 (CCT)||1 pc.|
|17.||Cooling unit||1 pc.|
|18.||Cooling pump||2 pc.|
|19.||Automation cooling system (solenoid-operated valve, temperature sensor)||1 set|
|20.||Mobile CIP-pump||1 pc.|
|21.||Minilab and brewer set||1 set|
|22.||Fermentation room hoses||1 set|
|24.||Bottling device||1 set|
* Water cleaning equipment are not in the set
Two-roller malt mill is designed for grinding of malt. It has a storage bin capacity of 60 liters, the ability to adjust the bite between the rollers. Rotation of the rollers carried out by belt gearing, driven by an electric motor. Power consumption: 1.1 kW, 380V, 50 Hz.
It is designed for mashing and boiling of wort with hops. It has a mixing machine, driven by an electric motor (P = 2.0 kW, 380V). The device has heating steam jacket which covers the lower part of the device and its bottom. Mash Tun is thermally insulated with urethane plastic foam. Temperature sensor located in the cylindrical part of the apparatus. Operating volume of the machine is 2500 liters, total - 3100 liters.
Lauter Tun – Whirlpool
It is intended for filtration of mash - separation of its solid (grains) and liquid (wort) phases. Also, this unit is designed for separation of hot break. Filtration is carried out through removable sieve, consisting of several individual segments. It’s also has a ripper, driven by an electric motor (P = 3.0 kW, 380V). The device is thermally insulated with urethane plastic foam. The apparatus has a rectangular hatch in the cylindrical part for unloading grains. Operating volume of the machine is 2500 liters, total - 3100 liters.
Electrical anodic steam generator is intended to heat mash tun with superheated steam.
Productivity: up to 250 kg of steam / h
Power Consumption: 175 kW, 380V , 50 Hz
It’s intended for pumping of mash and wort between devices of brewing line (mash tun and lauter tun – whirlpool) at different stages of brewing process and pumping the finished cold hopping wort into CCT for fermentation.
Power consumption: 1.1 kW, 380V, 50 Hz. Capacity: up to 33 m³ / h.
Cooling pump №1 is intended for circulation of refrigerant coolant solution from the collecting tank for cooling in the refrigeration aggregate.
Power consumption: 1.1 kW, 380V, 50 Hz Productivity of 12m³ / hour. Head up of 50 m.
Cooling pump №2 is intended for supplying CCT and heat exchanger with refrigerant coolant from the collecting tank.
Power consumption: 1.1 kW, 380V, 50 Hz Productivity of 16m³ / hour. Head is up of 40 m.
Hot water tank pump
Hot water tank pump made for a circulation of hot water and feeding in to brewing part. Power Consumption: 0,75 kW,380V,50Hz. Productivity up to 8m³ / hour. Water pressure up to 40m.
Saturation system of the wort with sterile air system
System consist of : aeratoe (saturation candle) DN50, system of sterile filters (5 levels of air cleaning) and oil free compressor.Volume of compressor’s receiver 24 PRessure 8 bar.Productivity 265 l/min. Power consumption: 1,8 kW, 220V, 50 Hz.
Control panel №1 (brewing line)
Control panel №1 is intended for control of all brewing processes, namely: on/off engines of mash tun and lauter tun – whirlpool, wort pump and operation of refrigeration system in automatic mode. Device chassis is made of stainless steel. There are temperature control devices on the front panel: temperature control of mash tun , temperature of coolant (propylene glycol) and temperature of wort after colling. Also control panel №1 has two frequency converters – engine of wort pump and engine of lauter tun – whirlpool.
Boiler is intended for heating water to T = 78 ° C, which is used to cover the sieve before filtration in lauter tun (deaeration of space beneath the sieve) and washing of grains. The volume is 4000 liters.
Heatig by TH (3 p. 4,5 kW each)
Power consumption: 13.5 kW, 220 V, 50 Hz.
Plate heat exchanger
It’s double circuit plate heat exchanger. It is intended for cooling of wort before it pumping into CCT for fermentation. The cooling in the primary circuit is carried out with cold water and with the refrigerant in the second one.
Cylindrical-conical tank (CCT) is intended for fermentation and after-fermentation processes, and it also can be used as storage tanks for finished beer. It has a helical cooling system. Refrigerant - 40% propylene glycol. The device is thermally insulated with urethane plastic foam. Cylindrical-conical tank has a hatch in the upper cap. Temperature sensor is located in the cylindrical part. It also has 3 nipples – nipple for getting beer sample, nipple for dumping of yeast and nipple of CO2.
Dowel machine with pressure gauge is situated on the CO2 nozzle. At the top of the device is installed cleaning head (CIP).
The working volume of the unit is 5000 l, total - 6000 l.
Control panel №2 (cylindrical-conical tank)
Control panel №2 (cylindrical-conical tank) is intended for automatic temperature control in CCT with the help of controllers that are located on the front panel. The framework of control panel is made of stainless steel. Power consumption 1.0 kW, 220V
Cooling unit is intended for cooling of refrigerant solution, which cools is in turn the second circuit of heat exchanger and cylindrical-conical tank. Freon R134a kW is a compressor-condensing unit, mounted on the frame. It has all the necessary protection and automation systems: flow relay, pressure relay and crankcase heater.
Power consumption: 12.5 kW, 380V, 50 Hz. Cooling capacity 25.0 kW
It is intended for CIP-washer for cylindrical-conical tank. Power consumption: 5.0 kW, 380V, 50 Hz. Capacity up 12m³ / hour. Head is up to 50 m.
Mini Lab and Brewer’s set
Mini Lab includes:
- dropper for iodine
The Brewer’s set includes:
- Technological spanner for connecting thread
- Ladle for sampling
- Scoop for unloading the grains
Device is designed for washing kegs of 30 and 50 liters.. Consists of two departments,100l. Volume each,each has an automatic maintaining of desired temperature(heating by TH),pump, control panel,which are mounted on support frame.Has a union for connecting steam generator,for sterilizing of kegs by steam.Power Consumption 4,5 kW,380V. Productivity 12 kegs/hour.
Get started your brewing business today!